Integrating HMI and PLC: Streamlining Your Automation Process

Automation-a key concept that describes the use of machines or Computer programs to perform jobs that are usually done by people This method is especially vital in the factories where products are produced. Automation in factories enables the manufacturing of products at a faster rate, as well as allowing the factory to save a lot of money. Another excellent way to enhance automation is by merging two technologies known as HMI and PLC. So, let us get to know about how these two technologies work hand-in-hand, that smooths the operations and automates every second task you do!

What Are HMI and PLC?

An HMI is human-machine interface (HMI). So, consider HMI to be the way in which people like workers, or operators, communicate with and control the machines. It serves as a bridge between man and the machine. PLC — We all know it as a programmable logic controller. The PLC can be imagined as the heart of the automation system. It performs the task of decision-making depending on the data it receives. In the factories, the tasks are enabled to get automatic when HMI and PLC go hand in hand. There are a lot of great benefits out of this teamwork.

So there are two implications of this: First is that people will have to do less manual work, which can be exhausting. Secondly, because HMI and PLC are used together, it avoids the possibilities of human error which may occur if all the processes are done manually. One of the most significant things for clients, this combination additionally builds the quality of the things processing plants create. It also reduces the time required to check all the things, hence making the production faster. Finally, factory flexibility enhances through the integration of HMI and PLC. This allows them to be agile and adjust to fluctuations in consumer demands or emerging trends within the industry.

HMI And PLC — Making Control Effective Easy

Control operations in a factory are the steps that are performed to a product in order to get it. This can take various forms and be a little complex. So, factories should try to make these control operations more manageable and this is when it becomes important to use HMI and PLC together. HMI gives workers a quick, simple overview of what is happening in the factory, allowing them to control and monitor the machines. It presents key data in a clear format that allows workers to know precisely what actions to perform.

Simultaneously, PLC used to give the logic and rules for the automation of the various steps for the making of products. This allows machines to execute instructions without checking in with a human for confirmation. Using HMI alongside a PLC can simplify the way factories run their operations. This also means: The workers do not need to engage themselves in such unimportant tasks, resulting in relatively more effective work which implies higher productivity.

Why HMI and HMI With PLC is Important for Manufacturing?

Manufacturing is the production of items from raw materials. This normally requires use of a heavy equipment, robotics and a lot of other types of hardware. The independent plants would be time-consuming, inefficient, and extremely expensive, without automation. And that's where hmi and PLC integration is important. The combination of these technologies allows factories to automate their processes and needs far less human effort.

How to Combine HMI and PLC the Right Way for More Efficiency?

Second, businesses should also find out whatever KPIs, they would like to keep track of. From meeting sales targets to closing deals, KPIs are the most necessary measures that track a business success. This lets them determine what what data to capture and analyze which helps optimize performance. Lastly, companies must also train employees on how to use the hmi panel and PLC system. With a good understanding of how the system works, employees can both maximize the performance and better troubleshoot issues when they happen, limiting downtime (the time during which machines are idle).

HMI and PLC Integration in Action

HMI and PLC integration is one area in which a wide variety of businesses have successfully combined technology in optimal ways. HYST, a provider of industrial automation solutions, has been a widely known name helping various industries to improve their efficiency, productivity, and profitability.